![]() Method of producing ureaformaldehyde gum
专利摘要:
Urea and formaldehyde are mixed in a mole ratio of about 1:2. The mixture is condensed for 30 minutes at a pH of 7.0 to 7.4 and a temperature between 80 DEG and 85 DEG C. The condensation is continued at a pH of 4.8 to 5.8 at the same temperature until the viscosity reaches values between 15 and 50 mPa.s. The mole ratio of urea to formaldehyde is adjusted to a value of 1:1.80 to 1:1.90 by adding urea. The condensation is continued under acidic conditions at the same temperature, until the viscosity reaches values of 35 to 80 mPa.s. At a pH of 5.8 to 6.5, the mole ratio of urea to formaldehyde is adjusted to a value between 1.0:1.0 and 1.0:1.30 by adding urea. The temperature is allowed to drop freely. When the temperature has dropped to below 50 DEG C., the pH is adjusted to a value of 7.0 to 8.0. 公开号:SU1454254A3 申请号:SU843823258 申请日:1984-12-07 公开日:1989-01-23 发明作者:Ше Конг Хо 申请人:Энигма Н.В. (Фирма); IPC主号:
专利说明:
cm The invention relates to the preparation of urea-formaldehyde resins used for the manufacture of plywood. The purpose of the invention is to reduce the free formaldehyde content of urea formaldehyde resin, Example 1. Use a reactor with a stirrer, Rea.ktsionnun) the mixture is stirred during: condensation. 2500 kg of 40% formalin and neutral are loaded into the reactor: 40% sodium hydroxide solution is dissolved to pH 7.4 with constant stirring. 1000 kg of urea is added, then the mixture is heated to 82-. At this temperature, the pH is adjusted to 7.2. Condensation is carried out under the same conditions for 30 minutes. After this pH is adjusted to 5.4 with formic acid solution. Condensation is continued at the same temperature until the viscosity of the reaction mixture. will reach 28 mP as measured on a Brookfield viscometer (spindle number 1) at Immediately add a second portion of 100 kg of urea. Condensation is carried out at the same temperature until the viscosity of the reaction mixture according to Brookfield (Spivdel No. 1) reaches 68 mP at. Then the pH of the reaction mixture is adjusted to 6.1 by adding 40% sodium hydroxide solution. A third urea portion of 640 kg is added so that the final molar ratio of the total formaldehyde to the total urea is 1.15: 1. The heat supply is stopped, and the final stage of condensation is carried out for 25 minutes only with stirring. At the end of this time, the temperature of the reaction mixture drops to about The reaction mixture is evaporated under some vacuum at 54-57 ° C to 65.8% of the solid part. It is then cooled to about 38 ° C, and the final pH is adjusted to 7.1 with 40% sodium hydroxide solution. The resulting product is stored at about Example 2 A 2500 kg of 40% formalin is loaded into a stirred reactor and first neutralized with a 40% solution of sodium hydroxide to a pH of 7.4 with constant stirring. Then 1000 kg of urine is added. five 0 five 0 five 0 five 0 five and the mixture is heated to 85 ° C. At this temperature, the pH is adjusted to 7, 1, and the reaction mixture is condensed for 30 minutes. After this, the pH is adjusted to 4.8 with a solution of formic acid. Condensation is continued until the viscosity of the reaction mixture according to Brookfield reaches 24 mP (spindle number 1) at 65 ° C, After that, a second portion of urea 110 kg is added. Condensation is continued until the viscosity of the reaction mixture according to Brookfield (spindle I 1) reaches about 40 mP at. At this stage, the pH is adjusted to 5.8 with 40% sodium hydroxide solution. A third urea portion of 223 kg is added, maintaining the temperature in the reactor. Condensation is continued until the viscosity of the Brookfield blend mixture (Pindeal No. 1) reaches about 50 mP at 65 ° C. The pH is adjusted to 6.2 with 40% sodium hydroxide solution. Heating stops. A fourth portion of 46 kg of urea is added so that the final mo. The ratio of total formaldehyde to total urea is not 1.10: 1. The temperature is allowed to drop spontaneously in 20 minutes. The reaction mixture is then cooled to about, and then the pH is adjusted to 7.2 with 40% sodium hydroxide solution. The resulting resin is cooled to 20 ° C and stored at this temperature. The resin is suitable for chipboard production. Example 3, is charged to the reactor under stirring conditions of 3600 May, h, formaldehyde at a concentration of 37% and the pH is adjusted to 7.5 with sodium hydroxide. The content is 1332 May, hours. urea with stirring for the whole time and heat the mixture until the temperature is reached. At this temperature the pH is adjusted to 7.0. Under these conditions condensation takes place for 30 minutes. After that, using a solution of formic acid, the pH is adjusted to 5.8. Condensation is continued at the same temperature until the reaction mixture has bone 15. MP With measured on a Brookfield viscometer at 65 ° C. Immediately add the second portion of 14 mph. urea. The condensation is continued at the same temperature until the reaction mixture has a Brookfil viscosity of about 35 mPa-s, determined at 65 s, the pH of the reaction mixture is then adjusted to 6.5 with the addition of sodium hydroxide solution, The third portion of 1184 wt.h. The urea is added in such a way that the final molar ratio of fromaldehyde to the total amount of urea is 1.0: 1.0. The heating is stopped and the final condensation step is carried out for 25 minutes with only one stirring. At the end of this time period, the temperature of the reaction mixture drops to approximately, the reaction mixture is evaporated under partial vacuum at 57-59 s to a residue of 67% solids. It is then cooled to approximately and the final pH is adjusted to 7.0. The product is stored at approximately. Example 4. Loaded into the reactor under mixing conditions 3600 ma.ch. parts of formaldehyde with a concentration of 37% and sodium hydroxide is added to neutralize the solution. 1332 mac by weight is added to the contents. urea with constant stirring and heat the mixture to The third portion of 647 ma.ch. the ureas are added in such a way that the final ratio of the total formaldehyde content to the urea content is 1.3: 1. Heating is stopped and the final condensation stage is carried out for 25 minutes with only one Zero mixing. At the end of it during the period of time, the temperature of the reaction mixture decreases to approximately 57 ° C. The reaction mixture is charged under 5 with partial vacuum at 54-58 ° C until the solids content is 64%. It is then cooled to approximately and the final pH is adjusted to 8.0. The product is stored at 0 temperature is approximately. The data for examples 1-4 are given in table. one. Properties urea-formaldehyde 5 resins obtained in examples 1 and 2, are presented in table. 2. The content of free formaldehyde is determined by the sulfite method. For both resins it is lower than 0.15%. The properties of wood-etry plates produced on the basis of urea-formaldehyde resins of examples 1 and 2 are presented in table. 3 Properties of urea-formaldehyde resins obtained in examples 4 and 5 are presented in table. 4. The content of free formaldehyde is determined by the sulfite method. For both resins achieve 85 C. At this temperature dd lower than 0.15%. The pH is adjusted to 7.4. Under these conditions, condensation is carried out for 30 minutes. After that, the pH was adjusted to 5.0 with formic acid solution. Condensation is continued at 45 at the same temperature until the reaction mixture has a viscosity of 50 mPa-s, determined on a Brookfield viscometer at. To the contents immediately add the second amount of 70 wt.h. urea. The condensation is continued at the same temperature until the reaction mixture reaches about 80 mPa s, determined at 65 ° C in Brookfield quality, the pH of the reaction mixture is then adjusted to 5.8 by adding sodium hydroxide solution The properties of wood-based on pho rmaldehyde resins are presented in Table.
权利要求:
Claims (1) [1] Formula iso The method of obtaining the CQ dehydrogenous resin of conden and formaldehyde in acidity while heating, with a decrease in the content of cedardehyde in the resin, the maldehyde is mixed in a 1: 2 ratio and heated. in an alkaline environment, Dov 7.4 and conducted condensation lower than 0.15%. The properties of particle boards made on the basis of urea-phosphormaldehyde resins of Examples 3-5 are presented in Table. five. Invention Formula lower than 0.15%. The method of obtaining urea-formaldehyde resin by condensation of urea and formaldehyde in a medium with variable acidity when heated, which differs in that, in order to reduce the content of free formaldehyde in the resin, urea and formaldehyde are mixed in a molar ratio of 1: 2 and heated to 80-85 C in an alkaline medium, the pH is adjusted to 7.0-7.4 and condensation is carried out for 51454254. 30 min with subsequent decrease in pH BEFORE | The viscosity is 35-80 mP; 4.8-5.8 and condensation to a viscosity of 15-50 mP, then add urea pH to 5.3-6.5, urea is added to the molar ratio of urea to a molar ratio of urea and formaldehyde of 1: 1.0-1.3 followed by formaldehyde 1: 1.8-1.9 and condensation is carried out in an acidic medium until the temperature is lowered to 35 and the pH is adjusted to 7.0 -8.0. Molar ratio Temperature, with pH Condensation time, min pH Viscosity, mPa with Molar ratio U / F Viscosity MPN S Molar ratio U / F pH Temperature, ° С pH Properties Molar ratio form dehydrate to urinine Solid content parts% Characteristic viscosity at Brookfield Viscosity with (spindle number MP viscosity 35-80 mb, argument pH to 5.3-6.5, urea is added to the molar ratio of urea and formaldehyde 1: 1.0–1.3 with a subsequent decrease in temperature to 35– and bringing the pH to 7.0–8.0. Table 1 1: 2 82-83 7.2 thirty 5.4 28 .82 68 1: 1.15 6.1 38 7.1 1: 2 85 7.1 30 4.8 24 1: 1,8 40 1: 1.12 5.8 35 7.2 1; 2 IN 7.0 thirty 5.8 15 1: 1,8 35 1: 1 6.5 35 7.0 1: 2. 85 7.4 thirty 5.0 50 1: 1, 9 80 1: 1.3 5.8 30 8.0 Table 2 Indicators for example r i ZEZTi: 1.10: 1 50.2 1.21 182 PH Free formaldehyde content, May.% Stability at 20 s of the week Urea formaldehyde resin,% Hardener () Gel time in depth with Surface gelation time at lOOf s Bending strength, N / mm / Internal communication N / mm I Free formaldehyde content, mg HCN / 100 g plate 1, 0: 1.0 1, 6764 1, 31 1.30 7.1 7.2 0.13 Oh 11 100 1 86 250 19.7 0.51 8.7 91454254 0 Continuation of table.4 Properties Indicators for example ....... ZIEZEZZI Brookfield Viscosity with (spindle 9 1), MP 720. 700 pH7.0. . 8.0 Content free formaldehyde, wt.% 0.11 0.14 Stability when of the week Table5 Properties Indicators by Example izrjzi ::::: Urea formaldehyde resin,% Hardener () Gel time in depth at, with Gel time on the surface with Bending strength, N / mm Internal communication, N / mm Free formaldehyde content, mg HCN / 100 g plate Thickness swelling,%, after 2 h 24 h 100 1.5 IN 410 20.3 0.56 ten 10 17
类似技术:
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同族专利:
公开号 | 公开日 DD235877A5|1986-05-21| AT383355B|1987-06-25| JPS6134010A|1986-02-18| CS256385B2|1988-04-15| DE3444203A1|1985-06-20| PL250797A1|1985-07-30| SG57787G|1987-09-18| YU44480B|1990-08-31| GB2150939B|1987-02-04| ATA375584A|1986-11-15| AU569207B2|1988-01-21| SE8406166D0|1984-12-05| FR2556351A1|1985-06-14| PT79643B|1986-10-21| CN85104298A|1987-01-14| FI844697A0|1984-11-29| IL73647A|1988-02-29| DK585284D0|1984-12-07| HUT38376A|1986-05-28| GR81139B|1985-01-09| CS938984A2|1987-08-13| SE8406166L|1985-06-10| BG43694A3|1988-07-15| GB8332962D0|1984-01-18| YU207684A|1986-08-31| IT8449269D0|1984-12-07| LU85673A1|1985-07-24| FR2556351B1|1992-07-24| HU194921B|1988-03-28| US4603191A|1986-07-29| FI79332B|1989-08-31| PT79643A|1985-01-01| NL8403699A|1985-07-01| JPH0510368B2|1993-02-09| RO90378A|1986-10-30| GB2150939A|1985-07-10| CA1242840A|1988-10-04| PL142931B1|1987-12-31| AU3609884A|1985-06-13| IT1178271B|1987-09-09| NZ210396A|1987-05-29| BE901236A|1985-06-07| ZA849088B|1985-07-31| ES538374A0|1985-10-01| CH663213A5|1987-11-30| CN1005718B|1989-11-08| NO844905L|1985-06-10| FI844697L|1985-06-10| SE458363B|1989-03-20| IL73647D0|1985-02-28| ES8600337A1|1985-10-01| DK585284A|1985-06-10| BR8406271A|1985-10-01| NO160852B|1989-02-27|
引用文献:
公开号 | 申请日 | 公开日 | 申请人 | 专利标题 RU2537620C2|2013-04-25|2015-01-10|Вячеслав Ефимович Цветков|Method of manufacturing carbamidoformaldehyde oligomer|US2810710A|1955-06-10|1957-10-22|Borden Co|Urea formaldehyde condensation product| US3183200A|1961-04-27|1965-05-11|Hercules Powder Co Ltd|Preparation of liquid urea-formaldehyde condensates and condensates so produced| US3816376A|1971-03-02|1974-06-11|Basf Ag|Continuous manufacture of amino resin solutions| DE2334380C2|1973-07-06|1975-04-30|Basf Ag, 6700 Ludwigshafen| FI70385C|1978-04-28|1991-08-27|Casco Ab|SAETT ATT FRAMSTAELLA CELLULOSABASERADE SKIVMATERIAL OCH KOMPOSITION HAERFOER. AL OCH COMPOSITION HAERFOER| IT1209203B|1980-04-10|1989-07-16|Montedison Spa|UREIC NECKLACE WITH LOW DEVELOPMENT OF FORMALDEHYDE AND HIGH TACK VALUE.| US4409293A|1982-09-10|1983-10-11|Borden, Inc.|Wood composites of low formaldehyde emission| US4410685A|1982-09-10|1983-10-18|Borden, Inc.|Hydrolytically stable urea-formaldehyde resins and process for manufacturing them| US4501851A|1982-09-10|1985-02-26|Borden, Inc.|Urea-formaldehyde precursor|GB2192005B|1986-06-27|1989-12-13|Ciba Geigy Ag|Process for the preparation of urea-formaldehyde resins| GB8715305D0|1987-06-30|1987-08-05|Ciba Geigy Ag|Process| FR2625207B1|1987-12-23|1991-12-06|Charbonnages Ste Chimique|NEW PROCESS FOR THE PREPARATION OF AMINOPLAST RESINS WITH VERY LOW-FORMALGEN CLEARANCE| FR2625204B1|1987-12-23|1991-12-06|Charbonnages Ste Chimique|NEW PROCESS FOR THE MANUFACTURE OF UREE-FORMOL RESINS| DD283732A7|1988-10-21|1990-10-24|Veb Leuna-Werke "Walter Ulbricht",Dd|METHOD FOR PRODUCING A REACTIVE UREA FORMALDEHYDE RESIN LIME| US4960856A|1988-11-28|1990-10-02|Georgia-Pacific Corporation|Urea-formaldehyde compositions and method of manufacture| US5110898A|1988-11-28|1992-05-05|Georgia-Pacific Corporation|Method for manufacturing amino-aldehyde compositions| US5362842A|1993-09-10|1994-11-08|Georgia Pacific Resins, Inc.|Urea-formaldehyde resin composition and method of manufacture thereof| EP0743331A4|1994-02-08|1997-01-07|N T Predpr Ligand|Method of obtaining a carbamide-formaldehyde resin and a condensate for the manufacture of the same| US5674971A|1995-06-06|1997-10-07|Georgia-Pacific Resins, Inc.|Urea-formaldehyde resin composition and method of preparation thereof| US5684118A|1996-03-26|1997-11-04|Georgia-Pacific Resins, Inc.|Method of scavenging formaldehyde using a low mole ratio melamine-urea-formaldehyde resin| US5681917A|1996-03-26|1997-10-28|Georgia-Pacific Resins, Inc.|Low mole ratio melamine-urea-formaldehyde resin| US6548625B2|2001-03-23|2003-04-15|Cytec Technology Corp.|Stable liquid melamine urea formaldehyde resins, hardeners, adhesive compositions, and methods for making same| CN100344720C|2006-03-30|2007-10-24|浙江林学院|Environment protection, low cost urea resin gel| CN101289567B|2007-04-16|2010-07-21|天津优宁福姆建筑节能科技开发有限公司|Urea-formaldehyde resin foaming thermal insulation material| AR068500A1|2007-09-21|2009-11-18|Saint Gobain Abrasives Inc|MELAMINE METHYLOL FOR ABRASIVE PRODUCTS| US20090291286A1|2008-03-04|2009-11-26|Ziming Shen|Laminate manufacturing system, method, and article of manufacture| CN101245129B|2008-04-01|2010-06-02|河北大学|Method for producing urea formaldehyde condensate with self-temperature elevating| US8754185B2|2010-11-10|2014-06-17|Georgia-Pacific Chemicals Llc|Methods for making and using amino-aldehyde resins|
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申请号 | 申请日 | 专利标题 GB08332962A|GB2150939B|1983-12-09|1983-12-09|A process for preparing urea-formaldehyde resins| CN85104298A|CN1005718B|1983-12-09|1985-06-04|Process for preparing vrea-formaldehyde resin having very low mole ratio of formaldehyde to urea| 相关专利
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